Tech Tip- How to Move a Bent Edge

On my Model A project I channeled the car down over the chassis which required me to build new floor supports and pans. The way I built it all up I needed to make 6 small pans that would fit down in between each supports. This meant I had to nail the bends on either edge so the final inside measurement allowed the pans to drop down in between the supports tightly. I will have to take the pans in and out throughout the rest of the project so I wanted them to drop in and fit snug, but not so tight I needed to use a hammer to force them in (this could also bow the panel).

Tips to Making Custom Floor Pans for your Car

Mark recently decided to take on a resto-mod oddball in a Chevy Corvair. This neglected Chevy bastard-child was rescued from a local scrap yard and had seen some questionable repairs and better days. His first step in the rebuild of the car was getting the structure of the car rebuilt and solid before he started customizing the car. The first area of concern was the floor; or lack of it.

The Sorcery of Tuck Shrinking Sheet Metal

The simplest way to describe how metal moves or reacts when you shrink or stretch it is to imagine pizza dough. When you stretch the dough out to make a larger pie you'll see it gets larger AND thinner as you stretch it out. If you watch the process they start with a small, thick, round piece of dough that they kneed out until the dough is the desired thickness and put the excess material on the edges for the "crust" The same if they wanted to make the pie smaller, you'd need to gather the dough together creating bunches and smooth it all together until it was the desired shape. Metal reacts almost EXACTLY the same.

The Sorcery of Tuck Shrinking Sheet Metal

The simplest way to describe how metal moves or reacts when you shrink or stretch it is to imagine pizza dough. When you stretch the dough out to make a larger pie you'll see it gets larger AND thinner as you stretch it out. If you watch the process they start with a small, thick, round piece of dough that they kneed out until the dough is the desired thickness and put the excess material on the edges for the "crust" The same if they wanted to make the pie smaller, you'd need to gather the dough together creating bunches and smooth it all together until it was the desired shape. Metal reacts almost EXACTLY the same.